Quality Assurance Engineer - QAE LOC : Portage , MI

100,000 - 200,000

Job Description:

  • Responsible for complaint handling, reliability improvement, quality management, quality systems, continuous improvement, quality systems engineering, project management and regulatory compliance.
  • Knows and applies the fundamental concepts, practices and procedures of the quality specialization.

Essential Duties & Responsibilities

  • Complaint Handling
  • Deliver Exceptional Customer Service to Complaint Originator
  • Resolve Potential MDR Investigations < 25 Days
  • Close Complaint Investigations < 60 Days
  • Champion Root Cause Problem Solving
  • Perform Risk Analysis and Reduction
  • Author Quality / Regulatory Technical Reports (QRTRâ??s)
  • Lead Customer Contact ?? Phone calls, letters, visits
  • Draft monthly bulletins to Field Service Reps on the status of quality and improvements made

Reliability Improvement

  • Trend service reports to identify top product issues and drive resolution
  • Quality Management/ Quality Systems / Continuous Improvement
  • Support Operations ? Ongoing support of critical quality issues as needed (ex: ship hold)
  • Lead Quality Planning ?? Create and drive Quality Plan for Business Unit with COE Quality Leader
  • Business Unit Highlights ?? Monthly data analysis and trending to support Quality Plan (ex: prep data)
  • Statistical Support ? Lead Sample size selection, SPC, DOE, etc.
  • Support SQE??s (as needed)
  • Material Review Board (MRB)
  • Fabrication Tooling Certification, Gage Plans, Gage R&R, Validation Support
  • Vendor Management ?? Identify vendor quality issues and drive improvements
  • Cost Reduction Team Support ?? Support initiatives as needed
  • Special Projects ?? As needed by Business Unit and Department
  • Support ECO & CAPA processes to ensure thorough and robust outcomes and enforce quality compliance (ex: Gage plans, FA, etc)
  • Lead Quality centric problem solving 8Dâ??s and CAPA??s
  • Quality Systems Engineering & Project Management
  • Identify opportunities for enhancement of existing quality and regulatory systems/tools in support of our departmental and divisional visions.
  • Provide quality support as a consultant to our organization to build understanding of quality concepts and drive our quality culture.
  • Support AQE??s (as needed):
  • Provide engineering specification and product design support to R&D teams through robust design practices (GD&T, etc)
  • Participate in drawing development
  • Develop control plans and inspection procedures
  • Support GR&R with Metrology Specialist & AQT
  • Participate in new product development process acting as a feedback loop from the field
  • Regulatory Compliance
  • Conduct Monthly Spider Web Audits and Quarterly Team Audits as required
  • Participate in internal compliance audits ?? FDA, ISO, and Internal Audits
  • Support external audits ?? Vendor and Sister Divisions
  • Monitor compliance to Medical Quality Procedures and FDA Quality System Regulations (QSR??s) and update as necessary
  • Regulatory Training ?? Conduct and support training on QSRâ??s, ISO, and RA Topics
  • Monitor the ECO & CAPA processes meet all compliance requirements (ex: Write it Right!)

Minimum Qualifications

Education

  • Bachelors Degree in Engineering or related field
  • CPA of 3.0 or higher, strongly preferred

Qualifications & Experience

  • Achieved a limited (learning) level of industry knowledge
  • Competent with Microsoft Office (Outlook, Excel, Word, etc.)
  • Must possess excellent oral and written communication skills
  • Ability to solve problems in a high stress situation
  • Possess attention to detail
  • Eagerness to assist internal and external customers
  • Manage projects in a timely manner
  • Ability to conduct and document technical investigation
  • Experience with GD&T and Statistical Analysis Capability, highly desirable
  • Physical Requirements
  • May involve prolonged periods of stooping, kneeling, crouching, bending, sitting, standing, and/or crawling as appropriate
  • May be required to move equipment up to 50 pounds, reach, push, or pull in order to accomplish job accountabilities
  • Coordination of eye, hand, and/or foot movement with an ability to grasp by hand and meet cognitive demands to include visual and auditory discrimination/memory, reading ability, and memory retention ability
  • Requires use of safety glasses in designated areas
  • Closed-toe shoes must be worn on the production floor; safety shoes re recommended


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