Quality Assurance Engineer - QAE LOC : Portage , MI
100,000 - 200,000
Job Description:
- Responsible for complaint handling, reliability improvement, quality management, quality systems, continuous improvement, quality systems engineering, project management and regulatory compliance.
- Knows and applies the fundamental concepts, practices and procedures of the quality specialization.
Essential Duties & Responsibilities
- Complaint Handling
- Deliver Exceptional Customer Service to Complaint Originator
- Resolve Potential MDR Investigations < 25 Days
- Close Complaint Investigations < 60 Days
- Champion Root Cause Problem Solving
- Perform Risk Analysis and Reduction
- Author Quality / Regulatory Technical Reports (QRTRâ??s)
- Lead Customer Contact ?? Phone calls, letters, visits
- Draft monthly bulletins to Field Service Reps on the status of quality and improvements made
Reliability Improvement
- Trend service reports to identify top product issues and drive resolution
- Quality Management/ Quality Systems / Continuous Improvement
- Support Operations ? Ongoing support of critical quality issues as needed (ex: ship hold)
- Lead Quality Planning ?? Create and drive Quality Plan for Business Unit with COE Quality Leader
- Business Unit Highlights ?? Monthly data analysis and trending to support Quality Plan (ex: prep data)
- Statistical Support ? Lead Sample size selection, SPC, DOE, etc.
- Support SQE??s (as needed)
- Material Review Board (MRB)
- Fabrication Tooling Certification, Gage Plans, Gage R&R, Validation Support
- Vendor Management ?? Identify vendor quality issues and drive improvements
- Cost Reduction Team Support ?? Support initiatives as needed
- Special Projects ?? As needed by Business Unit and Department
- Support ECO & CAPA processes to ensure thorough and robust outcomes and enforce quality compliance (ex: Gage plans, FA, etc)
- Lead Quality centric problem solving 8Dâ??s and CAPA??s
- Quality Systems Engineering & Project Management
- Identify opportunities for enhancement of existing quality and regulatory systems/tools in support of our departmental and divisional visions.
- Provide quality support as a consultant to our organization to build understanding of quality concepts and drive our quality culture.
- Support AQE??s (as needed):
- Provide engineering specification and product design support to R&D teams through robust design practices (GD&T, etc)
- Participate in drawing development
- Develop control plans and inspection procedures
- Support GR&R with Metrology Specialist & AQT
- Participate in new product development process acting as a feedback loop from the field
- Regulatory Compliance
- Conduct Monthly Spider Web Audits and Quarterly Team Audits as required
- Participate in internal compliance audits ?? FDA, ISO, and Internal Audits
- Support external audits ?? Vendor and Sister Divisions
- Monitor compliance to Medical Quality Procedures and FDA Quality System Regulations (QSR??s) and update as necessary
- Regulatory Training ?? Conduct and support training on QSRâ??s, ISO, and RA Topics
- Monitor the ECO & CAPA processes meet all compliance requirements (ex: Write it Right!)
Minimum Qualifications
Education
- Bachelors Degree in Engineering or related field
- CPA of 3.0 or higher, strongly preferred
Qualifications & Experience
- Achieved a limited (learning) level of industry knowledge
- Competent with Microsoft Office (Outlook, Excel, Word, etc.)
- Must possess excellent oral and written communication skills
- Ability to solve problems in a high stress situation
- Possess attention to detail
- Eagerness to assist internal and external customers
- Manage projects in a timely manner
- Ability to conduct and document technical investigation
- Experience with GD&T and Statistical Analysis Capability, highly desirable
- Physical Requirements
- May involve prolonged periods of stooping, kneeling, crouching, bending, sitting, standing, and/or crawling as appropriate
- May be required to move equipment up to 50 pounds, reach, push, or pull in order to accomplish job accountabilities
- Coordination of eye, hand, and/or foot movement with an ability to grasp by hand and meet cognitive demands to include visual and auditory discrimination/memory, reading ability, and memory retention ability
- Requires use of safety glasses in designated areas
- Closed-toe shoes must be worn on the production floor; safety shoes re recommended