Quality Assurance Manager LOC : Zumbrota, MO

100,000 - 200,000

Job Description:

  • The Quality Assurance Manager is directly responsible for ensuring that Quality Assurance processes and practices are executed at the Zumbrota facility.
  • This position assures Food Safety, Food Defense, and Quality Programs are followed;
  • Assures that actions to correct Food Safety and Quality issues are completed; assures proper release of raw materials, WIP, and finished product;
  • Provides required reporting to Corporate QA; cooperates with Plant Manager and plant leadership team;
  • Takes the lead role for all Food Safety and Quality ?? Regulatory, third-party, and customer audits; and is the HACCP Team Leader for the facility.

Duties and Responsibilities

  • Assures Food Safety, Food Defense, and Quality Programs are followed
  • Understands Food Safety, Food Defense, and Quality Programs
  • Assess compliance by spending time on the plant floor
  • Multiple trips in plant per day (>2) â?? GMP assessment
  • Weekly audit of procedure(s)
  • Issues work orders for issues noted in weekly audits
  • Issues CAPAs for major system deviations, FM, or micro issues
  • Sanitation audits
  • Notifies Operations supervision and plant management of issues
  • Operations is responsible to implement, train, and assure personnel follow the requirements
  • Assists with training on Food Safety and Quality Programs
  • Leads meetings on trends, analyses, and issues with Plant Management
  • Assess performance by reviewing and analyzing data
  • Reviews pest control reports
  • Trends and analyzes EMP data
  • Continuous improvement based on SPC analysis
  • Food defense plan
  • Gives recommendations for improvement
  • Assures actions to correct Food Safety and quality issues are completed
  • Follows-up weekly on action items for Food Safety and quality issues
  • Understands root cause analysis, investigation, and corrective action generation
  • Holds persons accountable for assigned actions
  • Reports to Operations supervision and Plant Management lack of action completion
  • Operations is responsible to complete the actions thereby assigned
  • EMP ? Plant QA drives actions at plant for resolution
  • Customer complaint responses
  • Elevates to Corp. QA Food Safety and quality issues
  • Assures proper release of raw materials, WIP, and finished product
  • Assures personnel with access to release materials are trained in proper procedure
  • Understands the release and disposition procedure
  • Verifies only QA can release materials
  • Trains on proper hold and release process with plant personnel
  • Operations is responsible for implementing program of using and shipping only released material
  • Audits batch records and MIâ??s
  • CoA reviews of incoming raw materials against specification
  • Supervises laboratory and testing functions
  • Understands testing requirements, assures they are properly followed and in specification prior to release
  • Creates and maintains technical procedures, lab methods, and work instructions
  • Ensures accurate and timely lab analysis and reporting
  • Ensures lab equipment is calibrated as scheduled or needed
  • Executes lab correlations as required
  • Supervises lab personnel, where applicable
  • Plant Manager should know about issues, as well as reporting to Corp QA
  • Works as a team Corporate QA is the reporting structure, but there must be a good rapport with Plant Management
  • Focuses on plant QA responsibilities - anything that can be delegated, or not actually a plant QA function needs to be turned over to the proper position
  • Fully engaged with all supervisors and managers at plant
  • Leads and participates in meetings
  • Gives direction regarding Food Safety, food defense, and quality items
  • Provides Corporate QA message to plant
  • Works with the Management Team to assist with solutions
  • If differing opinion on Food Safety and quality items or others, contact Corp. QA
  • Leads for all Food Safety and Quality - Regulatory, Third-Party, and Customer Audits
  • Takes the lead for regulatory, third-party, and customer audits for Food Safety and Quality
  • Understand regulatory, third-party and customer requirements
  • Assures proper protocol is followed
  • Understands which records can be shown and/or copied for auditor review
  • Fully understands all auditable programs
  • Completes audit response, forwards to Corp. QA for review
  • Teamwork and Collaboration. Acts as a key member of the Plant Leadership Team.
  • May provide and/or receive input from across functional boundaries.
  • Understands organizational mesh points and potential synergies. Integrates team efforts across the organization.
  • Leadership. Acts with integrity. Treats others with dignity and respect. Models behavior that is consistent with ? core values. Delivers on commitments and deadlines and holds others accountable for the same.
  • Communication. Effectively communicates with all levels of the organization. Demonstrates excellent presentation, oral, and written communication skills. Executes outstanding customer communication and relationship building techniques.

Required Skills

  • Demonstrated knowledge of QA practices and processes in a food manufacturing environment
  • Proven organizational and project management skills
  • Computer proficiency in Microsoft Word, Excel and Power Point.
  • Ability to establish credibility with managers and employees
  • Ability to manage multiple and simultaneous priorities and prioritize a heavy workload in a fast paced, dynamic environment
  • Proactive approach towards improving processes and systems
  • Ability to exercise sound judgment, strong decision making, and problem resolution skills
  • Ability to identify and handle priority and/or sensitive issues with discretion and a commitment to confidentiality
  • Demonstrated consulting skills and excellent verbal and written communication skills

Required Experience

  • Bachelor??s degree in technical or scientific field required
  • Food manufacturing plant experience, minimum minimum 7 years, dairy plant experience preferred
  • Quality Assurance experience required


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